Tricks to Get the Most Out of Your Rock Breaker

Rock breakers, also known as hydraulic hammers, are designed to break large boulders and are commonly used as an attachment to backhoe loaders, excavators, and other heavy machinery in the mining industry where oversized rocks are too large or difficult to reduce in size by a crusher.

The rock breaker's main components are a hydraulic hammer for breaking rocks and a boom. There are two types of rock breakers: transportable and static, which are often mounted on a pedestal or slew frame.

In general, rock breakers are utilised for a variety of purposes. Below are some examples:

1. Non-blasting rock mining

To boost production and save time, rock breakers are used in primary rock mining. Rock breakers can, in reality, lower the load on the main crusher, boosting its output. Because blasting emissions are eliminated, rock mining without blasting is also environmentally friendly. This procedure also improves site safety because there are no flying boulders in the air.

2. Supplementary reduction

Supplementary reduction is important when the blasted rock is too large to be handled by loading equipment or the crusher. Even with the most advanced blasting techniques, big stones are unavoidable, and they must be broken as economically as feasible. In such instances, rock breakers are more useful than crushers.

3. Deconstruction

Rock breakers are well-suited to excavation work. They are frequently employed to demolish concrete constructions.

4. Other applications

Rock breakers can also be used for other tasks like tunnelling, excavating, and trenching.

How do you end up making a go of your rock breaker?

Considering the roles of rock breakers, it is impossible to deny that they are a vital attachment with backhoe loaders or excavators and must be well maintained in order to produce good results.

Here are a few pointers to help you get the most out of your rock breaker:

1. Visual examination of the rock breaker

Inspecting it thoroughly can assist in identifying any worn or broken components. Check hydraulic hoses, the breaker shell, and attachment pins for cracks or gouges on a visual inspection checklist.

2. Lubricating the rock breaker

Lubing the rock breaker is a vital step because it lubricates and clears debris from the tool bushing area. To reduce build-up, tool wear, and bushing wear, lubricant should be applied every one to two hours. The rock breaker should be lubricated regularly

3. Nitrogen pressure monitoring

Nitrogen gas-assist systems, which function in conjunction with hydraulic oil to accelerate the breaker's piston, are available on some breakers. The ideal nitrogen charge pressure is determined by the application and the outside operating temperature. For consistent power and output, the nitrogen reservoir must be maintained and filled as needed.

4. Conducting routine inspections

It is vital to monitor the wear status of the chisel, bushes, and chisel pin regularly. Excessive wear on bushes and chisels might damage the chisel head and piston. Rock breaker parts are widely accessible to the users and can be purchased to restore the rock breaker to working order.

5. Ongoing maintenance of the rock breaker

The rock breaker's endurance can be extended by servicing it on a constant schedule. Rock breakers can be repaired or rebuilt to produce satisfactory results.

Thus, by following the aforementioned suggestions, you can ensure that your rock breaker produces the best results possible on the Jobsite and that its life is significantly extended. While numerous firms provide effective rock breakers, Big Dig Enterprise's Rock Breaker merits special notes.